How to Make Tear Drop Exhaust
The tear drop exhaust, also known as the “teardrop muffler,” has become a popular choice among motorcycle enthusiasts for its distinctive appearance and improved performance. This unique exhaust design not only adds a stylish touch to the bike but also enhances the exhaust flow, resulting in a more powerful and responsive engine. In this article, we will guide you through the process of making a tear drop exhaust for your motorcycle.
Materials and Tools Needed
Before diving into the construction process, it is essential to gather all the necessary materials and tools. Here’s a list of items you will need:
1. Stainless steel exhaust pipe
2. Muffler
3. Flanges and bolts
4. Heat shield
5. Welding machine
6. Angle grinder
7. Measuring tape
8. File
9. Marker pen
10. Safety gear (gloves, goggles, helmet)
Designing the Tear Drop Shape
The first step in creating a tear drop exhaust is to design the shape. Measure the dimensions of your motorcycle’s exhaust outlet and decide on the desired length and width of the tear drop. You can use a marker pen to sketch the shape on a piece of paper or directly on the exhaust pipe.
Preparation and Cutting
Once you have the design ready, it’s time to prepare the exhaust pipe. Clean the area where you will be cutting and grinding to ensure a smooth and precise cut. Use the angle grinder to cut the exhaust pipe to the desired length. Remember to wear safety gear during this process.
Shaping the Tear Drop
Now, it’s time to shape the exhaust pipe into the tear drop design. Use the angle grinder to grind the pipe to the desired width and length. Take your time and make gradual adjustments to achieve the perfect shape. You can use the marker pen to guide you during this process.
Welding the Flanges and Muffler
After shaping the exhaust pipe, it’s time to attach the flanges and muffler. Place the muffler on the pipe and mark the position of the flanges. Weld the flanges to the pipe, ensuring they are securely attached. Once the welds have cooled, tighten the bolts to secure the muffler in place.
Finishing Touches
To complete the tear drop exhaust, apply a heat shield to the exhaust pipe to protect it from heat and corrosion. Use the angle grinder to smooth out any rough edges and file the welds to ensure a clean finish. Finally, give the exhaust a coat of high-temperature paint to match your motorcycle’s color scheme.
Conclusion
Creating a tear drop exhaust for your motorcycle can be a challenging but rewarding project. By following these steps and using the right materials and tools, you can achieve a stylish and performance-enhancing exhaust system. Remember to prioritize safety throughout the process and take your time to ensure a high-quality result. Happy riding!
